Very briefly this is how my pots are made: If you would like any further info' please contact me.

 


pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset My throwing body is a blend of two west country ball clays (Hyplas 71 and Hymod AT)   to which sand, china clay and feldspar are added roughly 6% each w/w.  The ingredients all being blunged to a slip before drying back to plastic clay.

At leather hard stage I often apply dark and light slips, the dark slip is a local red earthenware clay and the light slip a mix of Hyplas71 and molochite 200's.

 


Glazing


My pots are glazed using natural materials such as stone dusts and wood ashes. These 'unrefined' ingredients, and the decorative effects of wood firing, give my pots their rich earthy  surfaces. I use a two chamber climbing kiln which is fired about 8 times a year holding roughly 1000 pots each time.  It uses about 1.5 cords of wood to fire the kiln over 20 hours of stoking to reach 1320°c  ( heavy reduction from 1000° upwards).  

 

pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The standard wood ash glaze is based on the classic 221.  That is to say 2 pts wood ash, 2pts potash feldspar (or any feldspatic rock) and 1 pt clay.  The depth of green can be enhanced by adding a little iron.  Add enough and the glaze will go to a beer bottle brown.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The granite glaze is very similar to the standard wood ash glaze.  However, as suggested the potash feldspar has been substituted with granite dust.  The higher iron content brings the glaze from green to brown but the biggest change  is in the surface quality of the glass.  
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The black glaze is formulated from River Parrett silt wood ash and local red clay in equal parts,  By happy chance this simple formulation makes a very good black glaze giving an orange peel texture where applied thickly and breaking to brown where the glaze runs thin over edges.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The basalt glaze is the same as the granite glaze except basalt has been use in the place of granite.  Its a promising new glaze but far from finished.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset Basalt glaze over dark and light slips.
Firing
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset My kiln is a wood-fired two chambered climbing kiln. 

 Hot air rising up the chimney draws the fire in the fire box, at the other end of the kiln, through the setting of pots in the middle.  If you keep stoking wood in for long enough, temperatures can be reached that will turn mud to rock and melt glass on to the outside of the rocks.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The two chambered climbing kiln.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The wood comes as off cuts from a fencing company.  Its seasoned for 9 to 12 months before its dry enough to use.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset  The two chambers of the kiln total about 100 cubic feet of packing space in to which can be fitted hundreds of pots.  I can fire the kiln eight times a year.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The fire box alight.
pottery, potter, wood fired, paul dennis, ceramics, art, craft, glaze, ash glaze, clay, kiln, mug, jug, bowl, tea pot, long sutton, somerset The kiln opened with finished pots inside.